At present, with the continuous improvement of automation and intelligence in manufacturing industry, industrial robots are developing rapidly. In the field of manufacturing, the application of industrial robots is becoming more and more mature.
arc welding
There are two types of arc welding robots: molten-pole welding and non-molten-pole welding. They have the characteristics of long-term welding, high productivity, high quality and high stability.
spot welding
Spot welding robot performs spot welding operation according to the action, sequence and parameters specified in the teaching program. The process is fully automated and has an interface to communicate with external equipment. It can work through this interface by receiving the control commands of the upper master control and management computer.
Laser welding
Laser welding is characterized by minimal deformation of the welded workpiece, almost no joint gap and high depth/width ratio, so the welding quality is higher than that of traditional welding methods.
laser cutting
On the one hand, the laser cutting system of robot has the characteristics of industrial robot: it can freely and flexibly realize all kinds of complex three-dimensional curve processing trajectories; on the other hand, it uses flexible and long-distance transmission laser optical fiber as transmission medium, which will not restrict the robot's motion path.
Loading and unloading of machine tools
The feeding and unloading robot system has high efficiency and stability, simple structure and easy maintenance. It can satisfy the production of different kinds of products. For users, it can quickly adjust the product structure and expand production capacity, and can greatly reduce the labor intensity of industrial workers.
forging
Forging robot is controlled automatically by advanced computer and program. It can completely replace manual work and complete the work with high danger, simple repeatability and high labor intensity such as continuous feeding, turning and blanking in forging production process. At the same time, it can effectively reduce the labor intensity and danger, improve the degree of production automation and improve production efficiency. Rate.
Deburring
The deburring robot integrates the latest research results of machinery and precision machinery, micro-electronics and computer, automatic control and drive, sensor and information processing and artificial intelligence, which not only solves many practical problems that are difficult to solve by human resources, but also promotes the process of industrial automation.
stamping
The application of mechanical manipulator in stamping robot can improve the automation degree of material transmission, workpiece loading and unloading, tool replacement and machine assembly, so as to improve labor productivity, reduce production costs, and accelerate the pace of mechanization and automation of industrial production.
Gluing
The efficiency of glue coating and dispensing is greatly improved by using robots. It saves a lot of manpower and reduces labor costs. Robots can recover their costs after running for one year, while they can run for at least ten years under normal maintenance. With the rise of a large number of fully automated glue coating production lines, the glue coating system will have a broader market prospects and development potential!
assembling
Assembly robot is the core equipment of flexible automatic assembly system, which consists of robot manipulator, controller, end-effector and sensor system. Among them, the structure types of the manipulator are horizontal joint type, rectangular coordinate type, multi-joint type and cylindrical coordinate type; the controller generally adopts multi-CPU or multi-level computer system to realize motion control and motion programming; the end-effector is designed into various grippers and wrists to adapt to different assembly objects; and the sensor system is obtained. The information of the interaction between the assembly robot and the environment and the assembly object is obtained.
robot vision
Robot vision is one of the most important parts of robot system. Robot vision can acquire two-dimensional images of the environment through visual sensors, analyze and interpret them through visual processors, and then convert them into symbols, so that the robot can identify objects and determine their positions.
Spray
Spray painting robot, also known as spray painting robot, is an industrial robot that can automatically spray paint or spray other coatings. The main advantages of the spraying robot are: (1) large flexibility and wide working range; (2) improving spraying quality and material utilization; (3) easy operation and maintenance, off-line programming, greatly shortening field debugging time; (4) high equipment utilization rate, the utilization rate of the spraying robot can reach 90% - 95%.
sorting
Sorting robot is a kind of robot with sensors, objective lens and electronic optical system, which can quickly sort goods. Now automatic sorting robot has been widely used. The automatic Apple distributor developed in Japan can select 540 apples per minute, which are classified according to color, luster, size and put into different containers.